Specialized Powder Processing Techniques

Specialized powder processing techniques push the boundaries of material innovation. From nano-particle processing and 3D printing to cryogenic milling and sol-gel synthesis, these methods enable precise control over powders for advanced applications. Encapsulation techniques add functionality, protecting active ingredients or enabling controlled release. These processes ensure materials meet stringent demands across industries, supporting breakthroughs in technology and performance.

Page menu

Featured Specialized Powder Processing Techniques Articles

Powders and Coatings in Orthopedic Implants
Through the innovative use of Powders and Coatings in Orthopedic Implants, the landscape is changing in a great way. Orthopedic implants, used to replace damaged bones such as the femur, tibia, fibula, humerus, or acetabulum, rely on anatomically designed biomaterials and advanced surface engineering. These innovations ensure implants are durable, biocompatible, and capable [...]
Exploring the Microscopic World of Particle Surfaces using SEM
In this article, we will cover Surface morphology analysis using SEM. The potential to uncover hidden details at the microscopic level transforms a wide range of industries, from pharmaceuticals to aerospace. Scanning Electron Microscopy (SEM) offers this capability, providing critical insights into surface morphology and material behavior. Importance of Surface [...]
Powder Packing Density: Assessing and Optimizing
Understanding how particles pack together is crucial across industries like pharmaceuticals and construction, as optimizing this process can significantly enhance product performance and processing efficiency. Powder packing density is a key parameter that influences the mechanical, thermal, and chemical properties of materials. Powder Packing Density Packing density refers to [...]
Lab-on-a-Chip Fabrication: Deposition Techniques (part 3)
In the second series of lab-on-a-chip, we learned about photolithography. This technique fabricates lab-on-a-chip devices by defining complex microscale features on the substrate. In the third installment, we will explore thin-film deposition techniques. This will deepen our understanding of lab-on-a-chip fabrication. Thin-film deposition enhances the functionality and performance of lab-on-a-chip devices. It enables [...]
The Power of Photolithography and Etching: Lab-on-a-Chip fabrication (part 2)
Photolithography and Etching In the first part of our series on lab-on-a-chip technology, we looked into various scientific disciplines, including microfluidics, materials science, chemistry, and engineering, that have led to the development of the lab-on-a-chip analytical approach. The article gave a perspective on how advancements in microfabrication techniques, particularly photolithography and thin-film [...]

News And Articles In Your Inbox

Sign up and receive PowderTechnology.info news, articles, and content from our partners in a quick and easy monthly newsletter.

Specialized Powder Processing Techniques: Nano Particle Processing

Nano-particle processing focuses on creating and manipulating particles at the nanometer scale to achieve enhanced material properties. By reducing particle size, these techniques increase surface area, reactivity, and functionality, enabling breakthroughs in fields like pharmaceuticals, electronics, and advanced coatings. Nano-particle processing ensures precision and consistency, supporting the development of innovative materials for cutting-edge applications.

Featured Nano Particle Processing Articles

Processing Techniques Involving Liquids and Gases (Part1)
Liquid and gas processing techniques are essential in many industries, as they drive advancements in manufacturing, healthcare, energy, and environmental protection. Furthermore, these methods facilitate material manipulation, promote chemical reactions, and enhance efficiency. As a result, they have become indispensable across a wide range of applications, ensuring consistent progress and innovation in key [...]
Perovskite Solar Cells: Unlocking Their Potential in Photovoltaics
In this article, we'll look at the fascinating object of Perovskite Solar Cells. Perovskite minerals were discovered in the early 19th century in the Ural Mountains of Russia. Gustav Rose, a mineralogist, first identified them. He named the mineral after Lev Perovski, a prominent Russian mineralogist who contributed significantly to its study. Perovskite [...]
Gene Editing and Powder Technology
Gene Editing and Powder Technology: A Symbiotic Relationship in Advanced Biotechnology Gene editing is transforming modern science, impacting medicine, agriculture, and synthetic biology. This technology allows precise genetic modifications, treating diseases, developing resilient crops, and innovating biological engineering. However, tools like CRISPR-Cas9 rely on efficient delivery systems for success. Powder technology, focused [...]

Specialized Powder Processing Techniques: 3D Printing

3D printing with powders revolutionizes manufacturing by transforming raw materials into complex, high-precision components. Techniques like powder bed fusion, binder jetting, and direct energy deposition enable the creation of intricate geometries with minimal waste. This process is essential for industries such as aerospace, healthcare, and advanced engineering, where precision and material efficiency are paramount. With powders tailored for flowability, particle size, and composition, 3D printing continues to drive innovation in modern manufacturing.

Featured 3D Printing Articles

Expressions of Powder and Particle Conductivity
Energy appears in many forms: light, heat, chemical, fusion, fission, mechanical, and electrical. However, all forms involve electron and proton movements or atom splitting. The basic rules governing electrical forces are surprisingly simple. Conductive forces move electrons and protons between atoms, exchanging energy. This movement drives almost every chemical reaction essential to producing the [...]
Particulate Materials and Facility Stoppage
In today’s competitive market, improving manufacturing efficiency and product quality is critical. The global demand for innovation and high-quality products is increasing rapidly. To stay competitive, companies invest millions in facility upgrades and equipment to boost production, meet safety regulations, and cut costs. Facility stoppages, however, remain a costly problem, with studies showing [...]

Specialized Powder Processing Techniques: Cryogenic Processing

Cryogenic processing utilizes extremely low temperatures to modify the physical properties of materials, making it an essential technique for specialized powder applications. By freezing materials to cryogenic levels, processes such as milling and freeze drying can be performed without altering thermal-sensitive compounds. Cryogenic milling enables fine particle size reduction while preserving material integrity, and freeze drying ensures moisture removal with structural stability. This technique is widely used in pharmaceuticals, food, and advanced materials, offering precision and performance for challenging applications.

Featured Cryogenic Processing Articles

Processing Techniques Involving Liquids and Gases – Drying (Part 4)
In this series, we have thoroughly explored key processing techniques involving liquids and gases, delving deep into the intricacies of crystallization, granulation, and atomization. These articles have offered valuable insights into their underlying principles, diverse applications, and recent advancements. Now, as we bring this series to a close, we shift our focus [...]
Powder processing in regards to food
This edition highlights our latest projects focused on powder processing innovations. At Delft Solids Solutions, we don’t just provide laboratory services; we also offer lab-scale industrial process setups. These setups enable us to simulate real industrial conditions and include a range of powder processes, such as cryogenic milling, mixing, granulation, coating, and pneumatic [...]
Product Development by Milling – Particle size distribution and shape characterization
In this article, we will address Particle size distribution and shape characterization. Milling or size reduction of solid materials is essential in many powder processing applications. The main goal of size reduction is to produce smaller particles. This process either increases surface area or meets specific shape, size, and quantity requirements. Typically, the [...]

Specialized Powder Processing Techniques: Encapsulation Techniques

Encapsulation techniques are transformative processes that enclose active ingredients, particles, or materials within a protective coating or matrix. This innovative approach enhances functionality by enabling controlled release, improving stability, and isolating reactive compounds. Encapsulation is widely used in pharmaceuticals, food, and advanced materials, offering precise delivery and improved performance. Whether through spray drying, microencapsulation, or advanced coating methods, encapsulation ensures materials are protected and perform effectively in their intended applications.

Specialized Powder Processing - Encapsulation Techniques

Featured Encapsulation Techniques Articles

Powdered absorbers influenced by environmental conditions during storage
In this article, we will cover Powder storage solutions. A client in an emerging market recently asked us to simulate atmospheric conditions in their biogas plant. They specifically wanted to measure the impact of the factory’s environment on the powdery adsorbent they use for purification. This request focused solely on the atmospheric conditions, [...]
Powder Caking by Uni-axial compact strength testing
In this articles, we will cover Powder caking and Uni-axial compact strength testing. Storing powder materials in large quantities, such as in big bags, often alters their flow properties. When these big bags are stacked, powders can experience a phenomenon called caking, where a free-flowing material becomes lumpy and harder to handle. This [...]
Unconfined powder flow testing
Powder flow is critical in the bulk handling industry, as it directly impacts product quality and operational stability. Distinguishing between unconfined and confined powder flow helps optimize handling and prevent disruptions. Unconfined flow refers to powders moving freely without restrictions, typically observed in chutes and conveyors. In contrast, confined flow occurs within storage [...]