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AI

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  • Machine learning flowability prediction workflow showing particle property inputs feeding a classifier next to a shear cell confirmation test
    29 August 2026

    Machine Learning Flowability Prediction: What Constituent-Property Models Can and Can’t Replace

    A Pharmaceutical Research study trained Random Forest and XGBoost classifiers on particle size, shape, surface energy, and silica dry-coating data to predict powder blend flowability category. The accuracy holds up as a screening tool and breaks down in specific, predictable places.

    Insights

  • Photorealistic view inside a pharmaceutical spray drying facility with a stainless steel spray dryer, cyclone separator, product collection lines, inline NIR sensor probes and process monitoring screens.
    4 July 2026

    Spray Drying 4.0: Real-Time PAT, AI Process Control, and What Engineers Actually Gain

    Process analytical technology combined with machine learning is changing residual moisture control and yield prediction in pharmaceutical and food spray drying. The gains are real but bounded, and the off-line test panel has not been replaced.

    Feature Article

  • Real-time particle characterization system linking inline powder sensors, process data, and hybrid models for powder process control.
    6 June 2026

    Real-Time Particle Characterization and Process Control

    Real-time particle characterization is moving powder processing from delayed laboratory checks toward [...]

    Feature Article

  • Smart powder processing in additive manufacturing shown as a metal powder bed fusion machine with active laser and sensor data overlay.
    6 December 2025

    Additive Manufacturing Integration and the Rise of Smart Powder Processing

    Smart powder processing in additive manufacturing links engineered powders, real-time sensor data, [...]

    Feature Article

  • Industrial spray drying line with data overlay illustrating digital twins in powder processing.
    15 November 2025

    Digital Twins in Powder Processing: From Buzzword To Useful Tool

    Digital twins in powder processing only work when you give them one [...]

    Insights

  • AI-assisted material characterization: laser diffraction setup analyzes a powder stream with a camera and PSD histogram on a lab monitor.
    20 September 2025

    Material Characterization with AI-Assisted Analytics

    AI-assisted material characterization speeds testing, strengthens models, and improves inline control. Labs [...]

    Feature Article

  • Thermal view of melt pool during metal 3D printing, showing AI monitoring in additive manufacturing.
    9 August 2025

    Affordable Powders, Reliable Results: AI Monitoring in Metal Additive Manufacturing

    AI monitoring in additive manufacturing makes affordable powders viable in metal AM. [...]

    Insights

  • Robotic powder handling system dispensing fine powder into a beaker with real-time flow control
    19 July 2025

    Robots Can Now Weigh Powders Reliably—Thanks to Flowability-Informed Control

    Machine learning now allows robots to adjust dosing motions based on real-time [...]

    Insights

  • AI-based in-line particle size monitoring system with stainless steel probe analyzing powder flow in a continuous milling line.
    13 July 2025

    AI-Assisted In-Line Particle Size Monitoring: What the Evidence Supports

    AI-assisted direct imaging can turn difficult process images into usable particle-size information [...]

    Insights

  • Photorealistic powder bed visualizing quantum thinking in powder technology through mixed flow and cohesive behaviors.
    6 July 2025

    Quantum Thinking in Powder Technology: Embracing Uncertainty for Better Process Design

    Quantum thinking in powder technology isn’t about physics. It’s a mindset shift. [...]

    Feature Article

  • Agglomeration in Powder Technology
    26 April 2025

    The Ultimate Guide to Agglomeration in Powder Technology

    Agglomeration in powder technology transforms fine powders into larger, manageable structures, improving [...]

    Feature Article

  • AI-driven powder scaling
    15 March 2025

    AI-Driven Powder Scaling: From Laboratory to Production to Global Market

    Table of Contents: AI-driven powder scaling Particles gradually transition [...]

    Feature Article