Energy Industry

Powder technology drives innovation and efficiency in the energy sector, playing a critical role in renewable energy systems, battery production, and catalyst development. From advanced materials for energy storage to powders used in fuel cells and solar panels, the energy industry relies on precise powder processing and characterization. Discover how breakthroughs in powder technology are shaping the future of sustainable energy and driving advancements in energy efficiency and performance.

Featured Energy Industry articles

  • Technical comparison of copper powder morphologies used in electrification applications, including dendritic, spherical, irregular, and flake copper particles.

    Copper Powder for Electrification: Why Morphology, Purity, and Packing Density Are Now Engineering Variables

    Sintered contacts, additive manufactured heat exchangers, EV motor components, and conductive pastes each require a different copper powder. This article explains why morphology, particle size distribution, oxygen content, and packing density are engineering variables, and how to specify them correctly for electrification applications.

  • Macro close up of silicon carbon battery powder particles illustrating silicon carbon battery issues such as particle cracking and expansion.

    Diagnosing Silicon-Carbon Battery Issues

    Silicon-carbon battery issues start with silicon’s extreme volume expansion during charging, often approaching 300%. That expansion drives particle cracking, electrical isolation, repeated SEI fracture, rising impedance, rapid capacity fade, and, in the worst cases, cell swelling that breaks phone form factor and safety margins. Engineers confirm the root cause with structural analysis and [...]

  • Water-soluble fluoride in black mass, simplified diagram showing the three main control levers: upstream electrolyte removal, moisture exposure during handling, and thermal conditioning with off gas control.

    Water Soluble-Fluoride in Black Mass: Limits, Risks, and QA Control

    Water-soluble fluoride in black mass is now a control variable, not a lab curiosity. Lock the test method, control moisture exposure during handling and storage, and use trend-based decision rules to prevent spec failures, corrosion, or emissions drift. Water-soluble fluoride in black mass has shifted from “lab detail” [...]

  • LFP black mass pre export workflow infographic showing sampling, testing, review, decision, logistics, and shipping

    Black Mass Powder Quality: Sampling, QA Panel, and Spec Templates

    Black mass powder quality decides yield, buyer acceptance, and dispute risk. First, declare the buyer route and write the spec to match it. Next, sample from a moving stream and split the composite correctly. Then trend moisture, PSD tails, a route-specific fines metric, and key impurities with stable methods. Finally, ship with a [...]

  • Technician uses a riffle splitter to divide silicon anode powder into labelled sample jars on a lab bench.

    Silicon Anode Powder: The Manufacturing Bottleneck Behind Next Gen Battery Gains

    Silicon anode powder fails in production for predictable reasons. Particle morphology, oxide growth, dispersion quality, and binder architecture decide swelling, cracking, and capacity loss. If these aspects are controlled, silicon scales. Table of contents Silicon is back in the anode discussion for one reason. It [...]

newsletter icon

News And Articles In Your Inbox

Sign up and receive PowderTechnology.info news, articles, and content from our partners in a quick and easy monthly newsletter.

You have been successfully subscribed.
There was an error trying to subscribe. Please try again later.

More Energy Industry Articles

Editor’s Picks

Poorly Soluble APIs: How Surface Contact Shapes Dissolution and Bioavailability

Categories: Analytical Techniques and Methods, Editors pick, Feature Article, Particle Size Testing, Pharmaceutical Industry, Surface Energy, Wettability

Powder Segregation Diagnosis During Mixing, Conveying, and Filling

Categories: Conveying, Editors pick, Feature Article, Flowability, Mixing technology, Segregation, Uncategorised

Why Bulk Powder Behavior Depends on Contact Networks, Not Just Particle Size

Categories: Bulk Solids Characterization, Editors pick, Flowability, Insights

Why Free-Flowing Powders Still Arch in Hoppers, and How to Diagnose the Real Cause

Categories: Editors pick, Feature Article, Flowability, Hoppers

Functional Importance of Porosity in Food Powders

Categories: Bulk Solids Characterization, Compaction, Editors pick, Feature Article, Food Industry, Porosity, Rheology, Spray-Drying

Concentrated Refractory Alloy Powders for Rocket Propulsion

Categories: 3D printing, Aerospace Industry, Analytical Techniques and Methods, Editors pick, Feature Article

Silicon Anode Powder: The Manufacturing Bottleneck Behind Next Gen Battery Gains

Categories: Editors pick, Electrostatic Effects, Energy Industry, Feature Article

Graphite Under the Tree

Categories: Editors pick, Feature Article, Flowability, Laboratory, Particle size distribution, Shear

Triboelectric Charging in Powders: The science, failure modes, and industrial controls

Categories: Dustiness, Editors pick, Electrostatic Effects, Feature Article, Flowability

Additive Manufacturing Integration and the Rise of Smart Powder Processing

Categories: Additives, Aerospace Industry, AI, Editors pick, Feature Article, Metallurgy

Powder Plateau S Curve: How to Win When Physics Limits You

Categories: Additives, Bulk Solids Characterization, Editors pick, Feature Article, Flowability, Future

Powder Technologies Within Circular Systems

Categories: 3D printing, Bulk Solids Characterization, Editors pick, Feature Article, Legislation and Standards, Metallurgy, Moisture Sensitivity, Particle Size Testing, Plastics and Polymers, Porosity, Sustainability

Atomic Fundamentals and the Density–Energy Link

Categories: Editors pick, Electrostatic Effects, Energy Industry, Feature Article, Future

Black Mass Powder Handling: NFPA 660, 2025 Safety Regulations

Categories: Chemical Composition Analysis, Editors pick, Energy Industry, Feature Article, Flowability, Legislation and Standards, Sustainability