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Feature Article

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  • Conceptual cutaway of a continuous powder blender showing tracer entry, varied particle paths, and time-resolved outlet detection.
    31 October 2026

    Residence Time Distribution in Powder Processing: Why Average Residence Time Can Mislead

    Mean residence time describes the center of a powder stream's transit-time distribution. It [...]

    Feature Article

  • Technician checking CMP slurry point-of-use filtration for oversize agglomerates that cause wafer scratch defects
    24 October 2026

    CMP Slurry Abrasive Powders: Why Trace Oversize Agglomerates, Not Median Particle Size, Drive Wafer Scratch Defects

    Median particle size passes QC while wafers still scratch. Here is why a ppm-level population of 1 to 10 micron agglomerates in CMP slurry drives scratch defects, and which measurements actually catch it.

    Feature Article

  • LFP cathode powder sample taken during calcination in a lithium iron phosphate production line
    17 October 2026

    LFP Cathode Powder Production: How Spray-Drying, Calcination, and Pulverization Set Particle Size and Tap Density Targets

    LFP cathode powder quality is built in stages, not inspected at the end. This article follows the precursor-to-powder route and shows why particle size distribution and tap density are the measurements that actually tell you whether the synthesis worked.

    Feature Article

  • Industrial cyclone separator used for cyclone cut size classification of powder fines
    10 October 2026

    Cyclone Separation of Fine Powders: Cut Size, Efficiency Curves, and Agglomeration

    The classical cyclone cut size model assumes discrete, non-agglomerating particles. Cohesive or moisture-sensitive fines can travel through a cyclone as agglomerates instead, which changes what a PSD result actually tells you about classifier performance.

    Feature Article

  • Wood powder bridging above the outlet of a stainless-steel hopper
    3 October 2026

    Wood Powder Feeding Problems: Separating Moisture Effects From Particle Interlocking

    Wood powder can bridge because fibrous particles mechanically interlock, because moisture increases [...]

    Feature Article

  • Fertilizer powder and granule handling at a bagging line showing dust extraction at the fill spout
    26 September 2026

    Fertilizer Powder and Granule Handling: Segregation, Caking, and Dust Control

    Bulk-blended fertilizer fails in three recurring ways: segregation between straight materials of different size and density, hygroscopic caking in urea and ammonium nitrate under humidity cycling, and dust release during bagging. Each failure mode maps to a specific diagnostic test rather than a single generic powder check.

    Feature Article

  • Closed vacuum conveying system transferring fine powder through a stainless-steel line into a filter receiver with secondary filtration and vacuum generation.
    19 September 2026

    Vacuum Conveying for Fine and Hazardous Powders: Containment, Velocity, and Filter Design

    Vacuum conveying contains by default: any breach draws air inward rather than pushing powder out. That containment advantage comes with a fixed pressure budget, and filter design competes directly with conveying velocity for every millibar of available driving force.

    Feature Article

  • Co-processed excipient powder sample tested for flow and compaction near a continuous direct compression feed frame
    12 September 2026

    Co-Processed Excipients in Continuous Manufacturing: How Particle Engineering Changes Powder Flow and Compaction Performance

    Co-processing engineers particle morphology, density, and surface structure into a single composite excipient particle. Flow function and compactibility testing show what that buys formulators on continuous direct compression lines, and where it does not.

    Feature Article

  • Copper powder feedstock being loaded into a laser powder bed fusion machine for additive manufacturing
    5 September 2026

    GRCop-42 and the Copper Powder Feedstock Problem in Laser Powder Bed Fusion

    Copper reflects most near-infrared laser light and conducts absorbed heat away faster than almost any other engineering metal. GRCop-42's move into commercial powder catalogs shows how feedstock morphology, oxide content, and particle size distribution are being engineered around that problem rather than worked around it.

    Feature Article

  • Cold spray nozzle depositing metal powder onto a substrate, illustrating cold spray critical velocity and bonding
    29 August 2026

    Cold Spray Powder Deposition: Particle Velocity, Oxide Layers, and Why Some Powders Won’t Bond

    Cold spray coatings form only when particles clear a critical impact velocity, a threshold set by material properties, particle size and morphology, and native oxide condition. This article looks at what powder-side QC can flag before a spray trial, and where it stops short of predicting deposition efficiency.

    Feature Article

  • Triboelectric separation charging tube sorting plastic flakes by contact charge polarity in an industrial free-fall separator
    22 August 2026

    Triboelectric Separation: Using Charge Difference to Sort Plastics and Minerals Instead of Fighting It

    Triboelectric separation turns contact electrification from a handling hazard into a deliberate sorting mechanism. This article covers how material pairs are selected by charge polarity, what feed moisture and particle size do to separation efficiency, and where the technique sits relative to density and optical sorting.

    Feature Article

  • Technician checking blend uniformity data in a pharmaceutical cleanroom relevant to FDA hub-and-spoke distributed manufacturing rule
    15 August 2026

    FDA’s Proposed Hub-and-Spoke Distributed Manufacturing Rule: What It Means for Blend Uniformity and Granulation Consistency

    FDA's proposed hub-and-spoke registration rule treats geographically separate manufacturing units as one establishment. The registration paperwork is new; proving that blend uniformity, granulation endpoints, and moisture behavior actually match between sites is the older, harder problem.

    Feature Article