SUBJECT

Hoppers

Publications on hopper flow, discharge behavior, wall friction, outlet design, mass flow, funnel flow, and common powder-handling problems.

PUBLICATIONS

Browse publications

Explore PTI articles, Insights, Know How, and technical publications related to this subject.

  • Wood powder bridging above the outlet of a stainless-steel hopper
    3 October 2026

    Wood Powder Feeding Problems: Separating Moisture Effects From Particle Interlocking

    Wood powder can bridge because fibrous particles mechanically interlock, because moisture increases [...]

    Feature Article

  • DEM comparison of powder flow in two hopper geometries, showing smooth discharge and arching
    3 October 2026

    DEM Calibration: Why a Model That Reproduces One Bulk Test Can Still Fail in a Different Hopper Geometry

    DEM input parameters are fitted to match a bulk observable, not derived from first principles. A parameter set calibrated against an angle of repose test constrains one point in a multi-dimensional parameter space. When the hopper geometry changes, the stress state changes, and unconstrained parameters become the dominant source of prediction error.

    Insights

  • Jenike shear cell vs ring shear tester comparison diagram for hopper design decisions
    5 September 2026

    Jenike Shear Cell vs Ring Shear Tester: Matching the Method to the Hopper or Silo Decision

    Jenike shear cells and ring shear testers measure the same yield locus through different mechanics. Here is how their sample, stress range, and time differences map onto the mass-flow versus funnel-flow hopper design decision, plus a checklist for choosing between them.

    Know How

  • Two stainless steel powder hoppers showing contrasting mass flow and funnel flow behavior.
    8 August 2026

    Powder Spreading in Powder Bed Fusion: What Recoater Interaction Reveals About Layer Defects

    Powder spreading in powder bed fusion is a recoater-powder interaction shaped by cohesion, particle size distribution, and particle shape. This article maps streaking, short-feeding, and layer non-uniformity back to their underlying mechanisms and separates powder-driven causes from blade wear and spreading speed.

    Feature Article

  • Technical illustration showing how compressibility, cohesion, wall friction and permeability affect powder filling and movement inside a screw feeder.
    4 July 2026

    Screw Feeder Dosing Accuracy and Powder Compressibility: Why the Same Screw Behaves Differently on Similar Products

    The same screw feeder at the same speed can deliver consistently on one powder and drift by several percent on another. The difference lies in compressibility, wall friction, and cohesion, and in how bulk density shifts as the hopper empties.

    Insights

  • Technical diagram of vibration as a flow aid showing hopper discharge, compaction, segregation risk, and feeder stability.
    20 June 2026

    Vibration as a Flow Aid: When It Helps Powder Flow

    Vibration can improve powder discharge when it breaks a weak arch or [...]

    Insights

  • Powder residence time diagram showing how an early sample can differ from the powder state at the failure point
    13 June 2026

    Powder Residence Time Can Make the Test Result Miss the Failure

    Powder residence time matters because the sample and the failure often describe [...]

    Insights

  • Technical illustration comparing stable hopper discharge at adequate fill level with unstable powder flow, arching risk, and pulsing at low fill level.
    6 June 2026

    Why Hopper Fill Level Changes Powder Discharge

    Do not diagnose a feeder as if the hopper sends it one [...]

    Insights

  • Powder operating window diagram showing a stable powder operating zone surrounded by six process boundaries: consolidation and wall friction, aeration and permeability, humidity and caking, wetting and agglomerates, segregation after transfer, and temperature and time history.
    30 May 2026

    Powder Operating Window: Why a Good Powder Fails in the Wrong Process

    A powder operating window defines the process conditions in which a [...]

    Insights

  • Acoustic emission for flow blockage prediction sensor mounted near the lower cone outlet of a powder hopper
    18 April 2026

    Acoustic Emission for Flow Blockage Prediction

    Acoustic emission for flow blockage prediction captures high-frequency stress waves generated by [...]

    Feature Article

  • Powder flowability technical illustration comparing normal hopper discharge with arching and pulsing caused by poor venting and unstable flow.
    16 April 2026

    Powder Flowability: Factors and Measurement Techniques

    Powder flowability is not one fixed property. A powder can look free-flowing [...]

    Insights

  • FIBC discharge problems technical illustration showing how the liner-spout interface can cause unstable discharge, dust release, and residual heel in a bulk bag emptying station.
    11 April 2026

    Why FIBC Discharge Problems Often Start at the Liner-Spout Interface

    FIBC discharge problems are often blamed on the powder being discharged too [...]

    Insights