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Spray Drying 4.0: Real-Time PAT, AI Process Control, and What Engineers Actually Gain

Process analytical technology combined with machine learning is changing residual moisture control and yield prediction in pharmaceutical and food spray drying. The gains are real but bounded, and the off-line test panel has not been replaced.

Copper Powder for Electrification: Why Morphology, Purity, and Packing Density Are Now Engineering Variables

Sintered contacts, additive manufactured heat exchangers, EV motor components, and conductive pastes each require a different copper powder. This article explains why morphology, particle size distribution, oxygen content, and packing density are engineering variables, and how to specify them correctly for electrification applications.

Poorly Soluble APIs: How Surface Contact Shapes Dissolution and Bioavailability

Poorly soluble APIs now represent the majority of the pharmaceutical development pipeline. Dissolution and oral bioavailability are determined by molecular solubility, surface wetting behavior, solid-state stability, and how the formulation interacts with the GI environment from first contact onward. Amorphous dispersions, lipid systems, nanocrystals, and co-crystals each rely on different surface mechanisms to deliver their intended advantage.

Real-Time Particle Characterization and Process Control

Real-time particle characterization is moving powder processing from [...]

Fine Powder Fluidization in Pneumatic Conveying and Discharge Control

Fine powder fluidization can support controlled pneumatic conveying, [...]

Fines in Powder Behavior: Why Small Amounts Matter

Fines in powder behavior matter because fine particles [...]

Coated Particle Damage Before Particle Size Changes

Coated particle damage can change performance before particle [...]

Metal Powder Feedstock Quality in Additive Manufacturing: From Particle Behavior to Part Performance

Metal powder feedstock quality has a direct effect [...]

When Paint Passes Color QC but Fails in Application

Paint QC can approve a batch that still behaves [...]

Powder Wettability: Why Powders Float, Clump, or Disperse

Powder wettability controls the first contact between powder [...]

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