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  • Machine learning flowability prediction workflow showing particle property inputs feeding a classifier next to a shear cell confirmation test
    29 August 2026

    Machine Learning Flowability Prediction: What Constituent-Property Models Can and Can’t Replace

    A Pharmaceutical Research study trained Random Forest and XGBoost classifiers on particle size, shape, surface energy, and silica dry-coating data to predict powder blend flowability category. The accuracy holds up as a screening tool and breaks down in specific, predictable places.

    Insights

  • Cold spray nozzle depositing metal powder onto a substrate, illustrating cold spray critical velocity and bonding
    29 August 2026

    Cold Spray Powder Deposition: Particle Velocity, Oxide Layers, and Why Some Powders Won’t Bond

    Cold spray coatings form only when particles clear a critical impact velocity, a threshold set by material properties, particle size and morphology, and native oxide condition. This article looks at what powder-side QC can flag before a spray trial, and where it stops short of predicting deposition efficiency.

    Feature Article

  • Triboelectric separation charging tube sorting plastic flakes by contact charge polarity in an industrial free-fall separator
    22 August 2026

    Triboelectric Separation: Using Charge Difference to Sort Plastics and Minerals Instead of Fighting It

    Triboelectric separation turns contact electrification from a handling hazard into a deliberate sorting mechanism. This article covers how material pairs are selected by charge polarity, what feed moisture and particle size do to separation efficiency, and where the technique sits relative to density and optical sorting.

    Feature Article

  • Diagram comparing laser diffraction equivalent-sphere sizing with dynamic image analysis shape descriptors for an elongated particle
    22 August 2026

    When Laser Diffraction and Dynamic Image Analysis Are Run Together: What Combined PSD-Shape Workflows Add to Interpretation

    Pairing laser diffraction with dynamic image analysis adds per-particle shape descriptors, aspect ratio, circularity, convexity, that help explain an anomalous D50 or D90 and show where the combined result still cannot replace a dedicated particle morphology study.

    Insights

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Feature Articles, Insights, and Know How are editorial formats within PTI publications. They are not separate technical destinations.

Feature Articles

Long-form technical analysis built around a defined engineering question, comparison, mechanism, process, or application.

Insights

Focused interpretation of a study, method comparison, process result, standard, or emerging technical development.

Know How

Practical technical guides that go deeper into measurement, interpretation, equipment, and powder-behavior decisions.

Feature Articles

Long-form technical analysis

Recent Feature Articles examine a defined engineering question in greater depth, connecting mechanisms, measurements, process context, and interpretation where the subject requires it.

  • Industrial fluidized bed processor with powder moving behind a circular sight glass.
    11 July 2026

    Fluidized Bed Processing in Powder Technology: Granulation, Coating, and Drying Through a Powder Behavior Lens

    Geldart classification, minimum fluidization velocity, bubble dynamics, droplet-to-particle size ratio, and permeability all determine whether a fluidized bed process delivers controlled granule growth, uniform coating, or consistent drying at production scale.

    Feature Article

  • Photorealistic view inside a pharmaceutical spray drying facility with a stainless steel spray dryer, cyclone separator, product collection lines, inline NIR sensor probes and process monitoring screens.
    4 July 2026

    Spray Drying 4.0: Real-Time PAT, AI Process Control, and What Engineers Actually Gain

    Process analytical technology combined with machine learning is changing residual moisture control and yield prediction in pharmaceutical and food spray drying. The gains are real but bounded, and the off-line test panel has not been replaced.

    Feature Article

  • Technical comparison of copper powder morphologies used in electrification applications, including dendritic, spherical, irregular, and flake copper particles.
    27 June 2026

    Copper Powder for Electrification: Why Morphology, Purity, and Packing Density Are Now Engineering Variables

    Sintered contacts, additive manufactured heat exchangers, EV motor components, and conductive pastes each require a different copper powder. This article explains why morphology, particle size distribution, oxygen content, and packing density are engineering variables, and how to specify them correctly for electrification applications.

    Feature Article

  • Macro view of pharmaceutical powder particles, crystals, and lipid droplets at the interface with an aqueous medium, illustrating surface contact and early dissolution of poorly soluble APIs.
    20 June 2026

    Poorly Soluble APIs: How Surface Contact Shapes Dissolution and Bioavailability

    Poorly soluble APIs now represent the majority of the pharmaceutical development pipeline. Dissolution and oral bioavailability are determined by molecular solubility, surface wetting behavior, solid-state stability, and how the formulation interacts with the GI environment from first contact onward. Amorphous dispersions, lipid systems, nanocrystals, and co-crystals each rely on different surface mechanisms to deliver their intended advantage.

    Feature Article

Insights

Focused technical interpretation

Recent Insights examine a study, method, process result, standard, or emerging technical development in a tighter editorial format.

  • Technical cutaway of a rotary airlock showing particle attrition at the rotor tip and fine-particle leakage through the clearance.
    11 July 2026

    What Rotary Airlocks Actually Do to Powder

    Rotary airlocks function as pressure boundaries as much as metering devices. The rotor tip clearance governs particle attrition at the nip zone and the rate of fine-particle bypass under differential pressure. As clearance widens through wear, the downstream particle size distribution shifts in a pattern frequently misread as upstream process variation.

    Insights

  • Technical illustration showing how compressibility, cohesion, wall friction and permeability affect powder filling and movement inside a screw feeder.
    4 July 2026

    Screw Feeder Dosing Accuracy and Powder Compressibility: Why the Same Screw Behaves Differently on Similar Products

    The same screw feeder at the same speed can deliver consistently on one powder and drift by several percent on another. The difference lies in compressibility, wall friction, and cohesion, and in how bulk density shifts as the hopper empties.

    Insights

  • echnical comparison of powder flowability at 25°C and 150°C, showing smooth powder behavior at room temperature and clumped, uneven flow at elevated temperature.
    27 June 2026

    Powder Flowability at Elevated Temperature: Why Room-Temperature Results Don’t Predict Hot-Bed Behavior

    Temperature shifts surface energy, contact compliance, and residual moisture state in ways that can reverse a powder's ambient flow behavior. This Insight explains the dominant mechanisms across three temperature ranges and what elevated-temperature testing reveals for SLS powder beds, spray dryer outlets, and heated conveying systems.

    Insights

  • Technical diagram of vibration as a flow aid showing hopper discharge, compaction, segregation risk, and feeder stability.
    20 June 2026

    Vibration as a Flow Aid: When It Helps Powder Flow

    Vibration can improve powder discharge when it breaks a weak arch or [...]

    Insights

Know How

Practical technical guidance

Recent Know How publications focus on practical measurement, method selection, interpretation, equipment, and technically useful working guidance.

  • Laboratory ring shear tester and FT4 powder rheometer measuring powder flow test methods.
    1 October 2025

    Selecting and Comparing Powder Flow Test Methods (including PDF guides)

    No single flow test defines powder behaviour completely. Each method measures different [...]

    Know How

  • Electrostatic troubleshooting powder handling with silo discharge, warning sign, and charge meter.
    29 August 2025

    Electrostatic Troubleshooting in Powder handling

    Electrostatic troubleshooting in powder handling addresses particle properties, environmental factors, and equipment [...]

    Know How

  • Laboratory setup showing nano spray drying equipment collecting submicron powder from a fine mist.
    2 August 2025

    Nano Spray Drying: Producing Submicron Powders for Biotech and Pharma

    Nano spray drying creates submicron powders from fragile materials with high recovery [...]

    Know How

  • Close-up photo of a segregated powder heap showing fine particles on top and coarse granules around the base, illustrating particle size separation.
    5 July 2025

    Segregation Mechanisms and Prevention in Blending and Transport

    Segregation ruins powder blends after mixing. This article breaks down the five [...]

    Know How

All Publications

The complete PTI publication catalogue

Browse all published PTI content, newest first. Use the subject index above when you know the technical topic, or the structured PTI hubs when you want a guided route through a problem, property, measurement, process area, or industry.

  • Technical diagram of vibration as a flow aid showing hopper discharge, compaction, segregation risk, and feeder stability.
    20 June 2026

    Vibration as a Flow Aid: When It Helps Powder Flow

    Vibration can improve powder discharge when it breaks a weak arch or [...]

    Insights

  • Calcium carbonate powder bridging inside a transparent feeder hopper on a polypropylene compounding line.
    13 June 2026

    Calcium Carbonate Powder in Polypropylene: Dust Suppression and Dosing Errors

    Dust suppression oil can reduce airborne calcium carbonate dust, but it may [...]

    Feature Article

  • Powder residence time diagram showing how an early sample can differ from the powder state at the failure point
    13 June 2026

    Powder Residence Time Can Make the Test Result Miss the Failure

    Powder residence time matters because the sample and the failure often describe [...]

    Insights

  • Technical illustration comparing stable hopper discharge at adequate fill level with unstable powder flow, arching risk, and pulsing at low fill level.
    6 June 2026

    Why Hopper Fill Level Changes Powder Discharge

    Do not diagnose a feeder as if the hopper sends it one [...]

    Insights

  • Technical infographic showing powder deaeration, permeability, density recovery, air retention, flushing, surging, and feeder instability after filling.
    6 June 2026

    Powder Deaeration: Flushing, Surging, and Air Retention

    Powder instability after conveying, filling, or transfer is often treated as [...]

    Know How

  • Real-time particle characterization system linking inline powder sensors, process data, and hybrid models for powder process control.
    6 June 2026

    Real-Time Particle Characterization and Process Control

    Real-time particle characterization is moving powder processing from delayed laboratory checks toward [...]

    Feature Article

  • Industrial pneumatic conveying receiver with stainless steel pipework and hopper used for fine powder fluidization.
    30 May 2026

    Fine Powder Fluidization in Pneumatic Conveying and Discharge Control

    Fine powder fluidization can support controlled pneumatic conveying, especially in dense phase [...]

    Feature Article

  • Powder operating window diagram showing a stable powder operating zone surrounded by six process boundaries: consolidation and wall friction, aeration and permeability, humidity and caking, wetting and agglomerates, segregation after transfer, and temperature and time history.
    30 May 2026

    Powder Operating Window: Why a Good Powder Fails in the Wrong Process

    A powder operating window defines the process conditions in which a [...]

    Insights

  • Fine particles between larger powder particles showing how fines in powder behavior affect surface area, contact points, and restricted air paths.
    23 May 2026

    Fines in Powder Behavior: Why Small Amounts Matter

    Fines in powder behavior matter because fine particles add surface area, contact [...]

    Insights

  • Gloved technician sieving metal powder for sustainable powder metallurgy and powder reuse control
    23 May 2026

    Sustainable Powder Metallurgy: Powder Reuse, LCA, and Circular Manufacturing

    Sustainable powder metallurgy depends on controlled powder loops, not on powder processing [...]

    Feature Article

  • Coated particle damage illustration showing intact, abraded, and cracked particles with similar particle size distribution.
    16 May 2026

    Coated Particle Damage Before Particle Size Changes

    Coated particle damage can change performance before particle size distribution shows a [...]

    Insights

  • Metal powder feedstock quality assessment in an additive manufacturing lab with fine metal powder, powder bed fusion equipment, and microscopy inspection
    16 May 2026

    Metal Powder Feedstock Quality in Additive Manufacturing: From Particle Behavior to Part Performance

    Metal powder feedstock quality has a direct effect on print stability and [...]

    Feature Article

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