Publications

Browse PTI technical publications

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Find technical publications by the powder behavior, material property, process, or measurement you are working with. You can also browse the latest releases, choose an editorial format, or open the complete publication catalog.

Publications

Browse PTI technical publications

Find content by subject, editorial format, or publication date

Find technical publications by the powder behavior, material property, process, or measurement you are working with. You can also browse the latest releases, choose an editorial format, or open the complete publication catalog.

Browse publications by technical subject

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The four newest PTI publications appear here automatically, regardless of subject or editorial format.

  • Comparison of funnel and scoop filling methods showing different powder bed heights and particle packing arrangements in identical measuring cylinders.
    19 October 2026

    Why Does Pouring Method Change Bulk Density?

    Loose bulk density depends on how powder enters the measuring container. Funnel [...]

  • Technical illustration of a funnel-flow silo showing localized contamination zones missed by a powder sampling probe.
    17 October 2026

    Why Can a Powder Lot Pass Sampling and Still Be Contaminated?

    September 2026's moringa leaf powder recall, set against a year of Salmonella events touching powdered milk and supergreens blends, shows why bulk powder sampling plans can miss low-prevalence contamination and why low water activity slows but does not eliminate pathogen survival.

    Insights

  • LFP cathode powder sample taken during calcination in a lithium iron phosphate production line
    17 October 2026

    LFP Cathode Powder Production: How Spray-Drying, Calcination, and Pulverization Set Particle Size and Tap Density Targets

    LFP cathode powder quality is built in stages, not inspected at the end. This article follows the precursor-to-powder route and shows why particle size distribution and tap density are the measurements that actually tell you whether the synthesis worked.

    Feature Article

  • Laser diffraction illustration showing identical scattering data producing different particle size distributions, with a greater shift in D10 than D50 after changing optical settings.
    16 October 2026

    Refractive Index in Laser Diffraction: D10 vs D50

    Laser diffraction calculates particle size from measured scattering using an optical model [...]

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Choose the powder behavior, material property, process, or measurement behind the question. Each subject opens the corresponding PTI publication category, bringing related technical publications together in one place. Industries are intentionally omitted because PTI already provides dedicated industry pages.

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Choose the depth and type of content

Feature Articles, Insights, and Know How are editorial formats within PTI publications. They are not separate technical destinations.

Feature Articles

Long-form technical analysis built around a defined engineering question, comparison, mechanism, process, or application.

Technical Briefs

Concise, practical explanations of focused powder and particle technology questions, mechanisms, measurement issues, and process challenges.

Insights

Focused interpretation of a study, method comparison, process result, standard, or emerging technical development.

Know How

Practical technical guides that go deeper into measurement, interpretation, equipment, and powder-behavior decisions.

Feature Articles

Long-form technical analysis

Recent Feature Articles examine a defined engineering question in greater depth, connecting mechanisms, measurements, process context, and interpretation where the subject requires it.

  • Cold spray nozzle depositing metal powder onto a substrate, illustrating cold spray critical velocity and bonding
    29 August 2026

    Cold Spray Powder Deposition: Particle Velocity, Oxide Layers, and Why Some Powders Won’t Bond

    Cold spray coatings form only when particles clear a critical impact velocity, a threshold set by material properties, particle size and morphology, and native oxide condition. This article looks at what powder-side QC can flag before a spray trial, and where it stops short of predicting deposition efficiency.

    Feature Article

  • Triboelectric separation charging tube sorting plastic flakes by contact charge polarity in an industrial free-fall separator
    22 August 2026

    Triboelectric Separation: Using Charge Difference to Sort Plastics and Minerals Instead of Fighting It

    Triboelectric separation turns contact electrification from a handling hazard into a deliberate sorting mechanism. This article covers how material pairs are selected by charge polarity, what feed moisture and particle size do to separation efficiency, and where the technique sits relative to density and optical sorting.

    Feature Article

  • Technician checking blend uniformity data in a pharmaceutical cleanroom relevant to FDA hub-and-spoke distributed manufacturing rule
    15 August 2026

    FDA’s Proposed Hub-and-Spoke Distributed Manufacturing Rule: What It Means for Blend Uniformity and Granulation Consistency

    FDA's proposed hub-and-spoke registration rule treats geographically separate manufacturing units as one establishment. The registration paperwork is new; proving that blend uniformity, granulation endpoints, and moisture behavior actually match between sites is the older, harder problem.

    Feature Article

  • Two stainless steel powder hoppers showing contrasting mass flow and funnel flow behavior.
    8 August 2026

    Powder Spreading in Powder Bed Fusion: What Recoater Interaction Reveals About Layer Defects

    Powder spreading in powder bed fusion is a recoater-powder interaction shaped by cohesion, particle size distribution, and particle shape. This article maps streaking, short-feeding, and layer non-uniformity back to their underlying mechanisms and separates powder-driven causes from blade wear and spreading speed.

    Feature Article

Technical Briefs

Concise answers to focused technical questions

Recent Technical Briefs provide concise, practical explanations of focused powder and particle technology questions, covering specific mechanisms, measurement issues, processing challenges, and interpretation problems.

  • Comparison of powder beds before and after milling, showing how fines narrow pore throats and restrict airflow through connected voids.
    15 October 2026

    Why Can Permeability Fall After Milling?

    Milling can reduce powder-bed permeability even when the material meets its [...]

  • Microscopic comparison of powder particles showing low silica coverage, effective surface coverage, and excessive silica agglomeration that can worsen powder flow.
    14 October 2026

    Why Does Too Much Silica Make Powder Flow Worse?

    Fumed (colloidal) silica improves powder flow by separating host particles and reducing [...]

  • Scientific comparison of powder particles before and after drying, showing liquid bridges, solid bridges, electrostatic charge retention, and fines.
    13 October 2026

    Why Does Powder Become More Cohesive After Drying?

    Drying does not always improve powder flow. Dissolved material can form solid [...]

  • Technical illustration comparing two powder fill masses in identical graduated cylinders, showing differences in bed depth, particle packing, and stress transmission.
    12 October 2026

    Why Does Tapped Density Change With Fill Mass?

    Increasing fill mass can raise or lower measured tapped density, depending on [...]

Insights

Focused technical interpretation

Recent Insights examine a study, method, process result, standard, or emerging technical development in a tighter editorial format.

  • Machine learning flowability prediction workflow showing particle property inputs feeding a classifier next to a shear cell confirmation test
    29 August 2026

    Machine Learning Flowability Prediction: What Constituent-Property Models Can and Can’t Replace

    A Pharmaceutical Research study trained Random Forest and XGBoost classifiers on particle size, shape, surface energy, and silica dry-coating data to predict powder blend flowability category. The accuracy holds up as a screening tool and breaks down in specific, predictable places.

    Insights

  • Diagram comparing laser diffraction equivalent-sphere sizing with dynamic image analysis shape descriptors for an elongated particle
    22 August 2026

    When Laser Diffraction and Dynamic Image Analysis Are Run Together: What Combined PSD-Shape Workflows Add to Interpretation

    Pairing laser diffraction with dynamic image analysis adds per-particle shape descriptors, aspect ratio, circularity, convexity, that help explain an anomalous D50 or D90 and show where the combined result still cannot replace a dedicated particle morphology study.

    Insights

  • X-ray micro-CT pore network diagram showing open and closed porosity in a powder particle compared to gas pycnometry and BET surface area
    15 August 2026

    X-ray Micro-CT for Powder Pore Networks: What It Adds Beyond Gas Pycnometry and BET Surface Area

    Gas pycnometry and BET surface area each report a single number. X-ray micro-CT builds a three-dimensional map of the pore network, showing connectivity, tortuosity, and closed porosity that single-value tests cannot resolve, within real resolution and sample-size limits.

    Insights

  • SAE AIR7359 illustration showing controlled and non-controlled metal powder feedstock properties in additive manufacturing
    8 August 2026

    SAE AIR7359: Why Some Metal Powder Feedstock Properties Are Left Out of AM Specifications

    AIR7359 explains why AMS-AM metal powder feedstock specifications leave certain properties uncontrolled, citing limited applicability and immature standardized inspection methods, and what that gap means for aerospace AM qualification programs.

    Insights

Know How

Practical technical guidance

Recent Know How publications focus on practical measurement, method selection, interpretation, equipment, and technically useful working guidance.

  • LFP black mass pre export workflow infographic showing sampling, testing, review, decision, logistics, and shipping
    31 January 2026

    Black Mass Powder Quality: Sampling, QA Panel, and Spec Templates

    Black mass powder quality decides yield, buyer acceptance, and dispute risk. First, [...]

    Know How

  • Powder containment performance testing during a powder transfer, with an operator handling a liner at a stainless steel connection.
    3 January 2026

    Powder Containment Performance Testing: How to Specify, Measure, and Improve Containment

    Powder containment performance testing turns “we think it’s contained” into measured proof. [...]

    Know How

  • Operator emptying a powder bag into an enclosed dump station, managing powder dustiness with local exhaust ventilation.
    30 November 2025

    Managing Powder Dustiness in Industrial Plants

    Powder dustiness is a measurable property, not a housekeeping detail. When you [...]

    Know How

  • Technician preparing a representative powder sample in a clean lab environment
    1 November 2025

    Representative Powder Sampling a practical guide and overview

    Representative powder sampling starts at the process, not in the lab. Always [...]

    Know How

All Publications

The complete PTI publication catalog

Browse all published PTI content, newest first. Use the subject index above when you know the technical topic, or the structured PTI hubs when you want a guided route through a problem, property, measurement, process area, or industry.

  • Closed vacuum conveying system transferring fine powder through a stainless-steel line into a filter receiver with secondary filtration and vacuum generation.
    19 September 2026

    Vacuum Conveying for Fine and Hazardous Powders: Containment, Velocity, and Filter Design

    Vacuum conveying contains by default: any breach draws air inward rather than pushing powder out. That containment advantage comes with a fixed pressure budget, and filter design competes directly with conveying velocity for every millibar of available driving force.

    Feature Article

  • Diagram illustrating laser cladding feed rate consistency through powder stream divergence and catchment efficiency at the melt pool
    12 September 2026

    Powder-Fed Laser Cladding: Why Stable Feed Rate Does Not Guarantee Stable Deposition

    In powder-fed laser cladding, a stable feeder setpoint and an in-spec particle size distribution do not guarantee a stable deposit. Catchment efficiency and stream divergence sit between the feeder and the melt pool, and both can drift independently of the powder's PSD.

    Insights

  • Co-processed excipient powder sample tested for flow and compaction near a continuous direct compression feed frame
    12 September 2026

    Co-Processed Excipients in Continuous Manufacturing: How Particle Engineering Changes Powder Flow and Compaction Performance

    Co-processing engineers particle morphology, density, and surface structure into a single composite excipient particle. Flow function and compactibility testing show what that buys formulators on continuous direct compression lines, and where it does not.

    Feature Article

  • Jenike shear cell vs ring shear tester comparison diagram for hopper design decisions
    5 September 2026

    Jenike Shear Cell vs Ring Shear Tester: Matching the Method to the Hopper or Silo Decision

    Jenike shear cells and ring shear testers measure the same yield locus through different mechanics. Here is how their sample, stress range, and time differences map onto the mass-flow versus funnel-flow hopper design decision, plus a checklist for choosing between them.

    Know How

  • Copper powder feedstock being loaded into a laser powder bed fusion machine for additive manufacturing
    5 September 2026

    GRCop-42 and the Copper Powder Feedstock Problem in Laser Powder Bed Fusion

    Copper reflects most near-infrared laser light and conducts absorbed heat away faster than almost any other engineering metal. GRCop-42's move into commercial powder catalogs shows how feedstock morphology, oxide content, and particle size distribution are being engineered around that problem rather than worked around it.

    Feature Article

  • Power consumption curve rising and plateauing during high-shear wet granulation endpoint detection as granules consolidate
    5 September 2026

    High-Shear Wet Granulation Endpoint Detection: What Power Consumption Signals Actually Tell You

    The power or torque trace in high-shear wet granulation rises and plateaus as granules consolidate, but the signal is a supporting process indicator, not a direct particle size measurement, and its interpretation is bounded by batch size, impeller geometry, and formulation.

    Insights

  • Machine learning flowability prediction workflow showing particle property inputs feeding a classifier next to a shear cell confirmation test
    29 August 2026

    Machine Learning Flowability Prediction: What Constituent-Property Models Can and Can’t Replace

    A Pharmaceutical Research study trained Random Forest and XGBoost classifiers on particle size, shape, surface energy, and silica dry-coating data to predict powder blend flowability category. The accuracy holds up as a screening tool and breaks down in specific, predictable places.

    Insights

  • Cold spray nozzle depositing metal powder onto a substrate, illustrating cold spray critical velocity and bonding
    29 August 2026

    Cold Spray Powder Deposition: Particle Velocity, Oxide Layers, and Why Some Powders Won’t Bond

    Cold spray coatings form only when particles clear a critical impact velocity, a threshold set by material properties, particle size and morphology, and native oxide condition. This article looks at what powder-side QC can flag before a spray trial, and where it stops short of predicting deposition efficiency.

    Feature Article

  • Triboelectric separation charging tube sorting plastic flakes by contact charge polarity in an industrial free-fall separator
    22 August 2026

    Triboelectric Separation: Using Charge Difference to Sort Plastics and Minerals Instead of Fighting It

    Triboelectric separation turns contact electrification from a handling hazard into a deliberate sorting mechanism. This article covers how material pairs are selected by charge polarity, what feed moisture and particle size do to separation efficiency, and where the technique sits relative to density and optical sorting.

    Feature Article

  • Diagram comparing laser diffraction equivalent-sphere sizing with dynamic image analysis shape descriptors for an elongated particle
    22 August 2026

    When Laser Diffraction and Dynamic Image Analysis Are Run Together: What Combined PSD-Shape Workflows Add to Interpretation

    Pairing laser diffraction with dynamic image analysis adds per-particle shape descriptors, aspect ratio, circularity, convexity, that help explain an anomalous D50 or D90 and show where the combined result still cannot replace a dedicated particle morphology study.

    Insights

  • Technician checking blend uniformity data in a pharmaceutical cleanroom relevant to FDA hub-and-spoke distributed manufacturing rule
    15 August 2026

    FDA’s Proposed Hub-and-Spoke Distributed Manufacturing Rule: What It Means for Blend Uniformity and Granulation Consistency

    FDA's proposed hub-and-spoke registration rule treats geographically separate manufacturing units as one establishment. The registration paperwork is new; proving that blend uniformity, granulation endpoints, and moisture behavior actually match between sites is the older, harder problem.

    Feature Article

  • X-ray micro-CT pore network diagram showing open and closed porosity in a powder particle compared to gas pycnometry and BET surface area
    15 August 2026

    X-ray Micro-CT for Powder Pore Networks: What It Adds Beyond Gas Pycnometry and BET Surface Area

    Gas pycnometry and BET surface area each report a single number. X-ray micro-CT builds a three-dimensional map of the pore network, showing connectivity, tortuosity, and closed porosity that single-value tests cannot resolve, within real resolution and sample-size limits.

    Insights

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