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  • Dense-phase vs dilute-phase pneumatic conveying pipeline with bend and diverter valve in an industrial powder processing plant
    25 July 2026

    Dense-Phase vs Dilute-Phase Pneumatic Conveying: Matching Conveying Mode to Attrition and Segregation Risk

    Dense-phase and dilute-phase pneumatic conveying create different particle contact mechanics, and the resulting attrition and segregation risk depends on velocity, solids loading ratio, and the powder's own attrition sensitivity, not on a fixed assumption about which mode is gentler.

    Feature Article

  • Technical illustration comparing how different cosmetic powder particle shapes affect packing and pressed-cake performance.
    18 July 2026

    Preparing for an EU Talc Ban: What Mineral and Starch Alternatives Need to Match

    Talc's expected EU restriction is forcing cosmetic formulators toward mica, kaolin, silica, and starch. None of them reproduce talc's platelet slip, oil absorption, and low dustiness at the same time, and each substitution changes flow and compaction behavior in pressed powder products differently.

    Insights

  • Industrial cement grinding mill processing clinker inside a dusty cement production plant.
    18 July 2026

    Cement and Concrete Powder Processing: Fineness, Grinding Aids, and Cementitious Reactivity

    Cement fineness is not a single number. Blaine surface area, particle size distribution, grinding aid chemistry, and moisture history each pull on hydration reactivity in different ways, and a fineness specification that ignores any one of them will eventually let a bad batch through.

    Feature Article

  • Industrial fluidized bed processor with powder moving behind a circular sight glass.
    11 July 2026

    Fluidized Bed Processing in Powder Technology: Granulation, Coating, and Drying Through a Powder Behavior Lens

    Geldart classification, minimum fluidization velocity, bubble dynamics, droplet-to-particle size ratio, and permeability all determine whether a fluidized bed process delivers controlled granule growth, uniform coating, or consistent drying at production scale.

    Feature Article

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Feature Articles

Long-form technical analysis built around a defined engineering question, comparison, mechanism, process, or application.

Insights

Focused interpretation of a study, method comparison, process result, standard, or emerging technical development.

Know How

Practical technical guides that go deeper into measurement, interpretation, equipment, and powder-behavior decisions.

Feature Articles

Long-form technical analysis

Recent Feature Articles examine a defined engineering question in greater depth, connecting mechanisms, measurements, process context, and interpretation where the subject requires it.

  • Acoustic emission for flow blockage prediction sensor mounted near the lower cone outlet of a powder hopper
    18 April 2026

    Acoustic Emission for Flow Blockage Prediction

    Acoustic emission for flow blockage prediction captures high-frequency stress waves generated by [...]

    Feature Article

  • Powder segregation diagnosis during hopper filling showing coarse and fine fractions separating in an industrial powder transfer process
    11 April 2026

    Powder Segregation Diagnosis During Mixing, Conveying, and Filling

    Powder segregation diagnosis starts by locating where the blend loses uniformity. Some [...]

    Feature Article

  • Free-flowing powder arching at a stainless steel hopper outlet in an industrial plant, showing blocked discharge and powder buildup during troubleshooting
    4 April 2026

    Diagnosing and Solving Free-Flowing Powder Arching and Blockage in Hoppers

    Free-flowing powders can form stable arches and block hoppers because standard “free-flow” [...]

    Feature Article

  • Triboelectric charging in powders causing fine powder to cling to polymer and stainless steel surfaces during industrial transfer
    28 March 2026

    Triboelectric Charging in Powders: Why Humidity Matters

    Triboelectric charging in powders is not fixed by a single material ranking. [...]

    Feature Article

Insights

Focused technical interpretation

Recent Insights examine a study, method, process result, standard, or emerging technical development in a tighter editorial format.

  • Powder flowability technical illustration comparing normal hopper discharge with arching and pulsing caused by poor venting and unstable flow.
    16 April 2026

    Powder Flowability: Factors and Measurement Techniques

    Powder flowability is not one fixed property. A powder can look free-flowing [...]

    Insights

  • FIBC discharge problems technical illustration showing how the liner-spout interface can cause unstable discharge, dust release, and residual heel in a bulk bag emptying station.
    11 April 2026

    Why FIBC Discharge Problems Often Start at the Liner-Spout Interface

    FIBC discharge problems are often blamed on the powder being discharged too [...]

    Insights

  • Pneumatic conveying attrition technical illustration showing how particles become chipped and generate fines after passing through bends in a pneumatic conveying line.
    4 April 2026

    Pneumatic Conveying Attrition: Transfer Quietly Changes Powder

    Pneumatic conveying attrition can change a powder even when the transfer looks [...]

    Insights

  • Powder dustiness technical illustration comparing two transfer situations with the same PSD, showing how moisture history, agglomerate stability, and electrostatic effects change particle detachment and airborne dust release.
    28 March 2026

    Powder Dustiness Is a Release Problem, Not a Fines Number

    Powder dustiness is a release behavior. It is not a simple fines [...]

    Insights

Know How

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Recent Know How publications focus on practical measurement, method selection, interpretation, equipment, and technically useful working guidance.

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Browse all published PTI content, newest first. Use the subject index above when you know the technical topic, or the structured PTI hubs when you want a guided route through a problem, property, measurement, process area, or industry.

  • Plastic pellet loss prevention diagram showing pellet ejection from a filter receiver and a pellet puff at a diverter valve, with drain protection.
    28 February 2026

    Plastic pellet loss prevention is now a compliance KPI (and a bulk solids design problem)

    Regulation (EU) 2025/2365 makes plastic pellet loss prevention a documented operational control [...]

    Insights

  • Macro close up of silicon carbon battery powder particles illustrating silicon carbon battery issues such as particle cracking and expansion.
    21 February 2026

    Diagnosing Silicon-Carbon Battery Issues

    Silicon-carbon battery issues start with silicon’s extreme volume expansion during charging, often [...]

    Feature Article

  • Water-soluble fluoride in black mass, simplified diagram showing the three main control levers: upstream electrolyte removal, moisture exposure during handling, and thermal conditioning with off gas control.
    21 February 2026

    Water Soluble-Fluoride in Black Mass: Limits, Risks, and QA Control

    Water-soluble fluoride in black mass is now a control variable, not a [...]

    Insights

  • Deaeration lag in powders, hopper cutaway showing aerated bed with trapped air bubbles versus compacted bed, causing pause and surge discharge rate
    14 February 2026

    Deaeration lag, why “easy flowing” powders still surge

    Deaeration lag in powders creates a timing mismatch between how fast your [...]

    Insights

  • Refractory alloy powders for rocket propulsion, photorealistic lab scene with metal powder and AM test coupon
    14 February 2026

    Concentrated Refractory Alloy Powders for Rocket Propulsion

    Concentrated refractory alloy powders for rocket propulsion only create value when you [...]

    Feature Article

  • Permeability collapse in hopper discharge shown in a two-panel hopper diagram, with a pressure drop and rathole in Panel A, then rathole collapse, entrained air, and a discharge surge in Panel B.
    7 February 2026

    Permeability Collapse in Hopper Discharge Causes “Random” Ratholes and Sudden Flooding

    Permeability collapse in hopper discharge often triggers instability before cohesion becomes the [...]

    Insights

  • Powder discharging into a receiving hopper with a small dust cloud at the transfer point, illustrating why universal dust explosivity criteria depend on dispersion conditions.
    7 February 2026

    The Search for Universal Dust Explosivity Criteria

    Universal dust explosivity criteria fail because explosibility depends on dispersion, turbulence, ignition, [...]

    Feature Article

  • Rare earth powders in two sample jars, magnet powder and oxide powder, on a lab bench with sieves, a milling jar, and a pinned world map behind.
    31 January 2026

    Rare Earth Powders and the New Strategic Material Order

    Rare earth powders now sit in the control loop of modern technology. [...]

    Feature Article

  • LFP black mass pre export workflow infographic showing sampling, testing, review, decision, logistics, and shipping
    31 January 2026

    Black Mass Powder Quality: Sampling, QA Panel, and Spec Templates

    Black mass powder quality decides yield, buyer acceptance, and dispute risk. First, [...]

    Know How

  • Wall friction drift in hoppers, shown as clean wall flow versus film driven ratholing.
    31 January 2026

    Wall Friction Drift in Hoppers: Why Discharge Degrades Over Time

    Many hopper issues are boundary-limited. Wall friction drifts upward over time, so [...]

    Insights

  • Technician uses a riffle splitter to divide silicon anode powder into labelled sample jars on a lab bench.
    24 January 2026

    Silicon Anode Powder: The Manufacturing Bottleneck Behind Next Gen Battery Gains

    Silicon anode powder fails in production for predictable reasons. Particle morphology, oxide [...]

    Feature Article

  • Illustration showing water activity in powders versus moisture content, with internal water inside particles and surface water forming liquid bridges at particle contacts.
    24 January 2026

    Water Activity in Powders: Why Moisture Content Misleads in line drifts during production

    Water activity in powders predicts caking, sticking, and flow loss better than moisture [...]

    Insights

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