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  • SAE AIR7359 illustration showing controlled and non-controlled metal powder feedstock properties in additive manufacturing
    8 August 2026

    SAE AIR7359: Why Some Metal Powder Feedstock Properties Are Left Out of AM Specifications

    AIR7359 explains why AMS-AM metal powder feedstock specifications leave certain properties uncontrolled, citing limited applicability and immature standardized inspection methods, and what that gap means for aerospace AM qualification programs.

    Insights

  • Technical editorial diagram showing single-contact powder electrification versus bulk average measurement, with one particle contacting an instrumented surface and the resulting signal compared with a bulk powder response.
    1 August 2026

    Single-Contact Electrification Testing: Isolating Charge Transfer Per Contact

    Single-contact electrification apparatus measures charge transfer from one controlled particle-surface or particle-particle contact, isolating a variable that bulk triboelectric and charge decay measurements can only report as an average.

    Insights

  • Diagram showing roller compaction ribbon solid fraction governed by mass feed rate, nip angle and roll force
    25 July 2026

    Roller Compaction Ribbon Solid Fraction: Why the Same Roll Force Can Produce Different Granules

    Two lots that pass the same incoming flowability spec can still granulate differently after roller compaction. The reason usually traces to ribbon density, which responds to roll force, gap width, and feed screw speed as an interacting set, not to roll pressure in isolation.

    Insights

  • Technical illustration comparing how different cosmetic powder particle shapes affect packing and pressed-cake performance.
    18 July 2026

    Preparing for an EU Talc Ban: What Mineral and Starch Alternatives Need to Match

    Talc's expected EU restriction is forcing cosmetic formulators toward mica, kaolin, silica, and starch. None of them reproduce talc's platelet slip, oil absorption, and low dustiness at the same time, and each substitution changes flow and compaction behavior in pressed powder products differently.

    Insights

  • Technical cutaway of a rotary airlock showing particle attrition at the rotor tip and fine-particle leakage through the clearance.
    11 July 2026

    What Rotary Airlocks Actually Do to Powder

    Rotary airlocks function as pressure boundaries as much as metering devices. The rotor tip clearance governs particle attrition at the nip zone and the rate of fine-particle bypass under differential pressure. As clearance widens through wear, the downstream particle size distribution shifts in a pattern frequently misread as upstream process variation.

    Insights

  • Technical illustration showing how compressibility, cohesion, wall friction and permeability affect powder filling and movement inside a screw feeder.
    4 July 2026

    Screw Feeder Dosing Accuracy and Powder Compressibility: Why the Same Screw Behaves Differently on Similar Products

    The same screw feeder at the same speed can deliver consistently on one powder and drift by several percent on another. The difference lies in compressibility, wall friction, and cohesion, and in how bulk density shifts as the hopper empties.

    Insights

  • echnical comparison of powder flowability at 25°C and 150°C, showing smooth powder behavior at room temperature and clumped, uneven flow at elevated temperature.
    27 June 2026

    Powder Flowability at Elevated Temperature: Why Room-Temperature Results Don’t Predict Hot-Bed Behavior

    Temperature shifts surface energy, contact compliance, and residual moisture state in ways that can reverse a powder's ambient flow behavior. This Insight explains the dominant mechanisms across three temperature ranges and what elevated-temperature testing reveals for SLS powder beds, spray dryer outlets, and heated conveying systems.

    Insights

  • Technical diagram of vibration as a flow aid showing hopper discharge, compaction, segregation risk, and feeder stability.
    20 June 2026

    Vibration as a Flow Aid: When It Helps Powder Flow

    Vibration can improve powder discharge when it breaks a weak arch or [...]

    Insights

  • Powder residence time diagram showing how an early sample can differ from the powder state at the failure point
    13 June 2026

    Powder Residence Time Can Make the Test Result Miss the Failure

    Powder residence time matters because the sample and the failure often describe [...]

    Insights

  • Technical illustration comparing stable hopper discharge at adequate fill level with unstable powder flow, arching risk, and pulsing at low fill level.
    6 June 2026

    Why Hopper Fill Level Changes Powder Discharge

    Do not diagnose a feeder as if the hopper sends it one [...]

    Insights

  • Powder operating window diagram showing a stable powder operating zone surrounded by six process boundaries: consolidation and wall friction, aeration and permeability, humidity and caking, wetting and agglomerates, segregation after transfer, and temperature and time history.
    30 May 2026

    Powder Operating Window: Why a Good Powder Fails in the Wrong Process

    A powder operating window defines the process conditions in which a [...]

    Insights

  • Fine particles between larger powder particles showing how fines in powder behavior affect surface area, contact points, and restricted air paths.
    23 May 2026

    Fines in Powder Behavior: Why Small Amounts Matter

    Fines in powder behavior matter because fine particles add surface area, contact [...]

    Insights