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Storage of absorbents inside a silo

Some powders are sensitive to air (oxygen) or water (humid air). Also for these types of samples, it is interesting to know the particle size of the powder produced. With many particle-size instruments, it is difficult to measure these types of samples, as there is no option to measure inert. Therefore at Delft Solids Solutions, we have developed a method to measure the particle size distribution in an inert way so that air-sensitive materials can still be measured.

In order to investigate if the material cakes and problems occur during storage uni-axial testing was performed on the absorbent. For the experiments, it was investigated the optimal moisture content in order to minimize storage problems. Three moisture contents were selected: dry, approx.—30% moisture content, and immersed in water. The absorbent was placed in the uni-axial sample cell with a closed hole on the bottom and a pressure of 18 kPa was placed onto the powder bed and stored for 7 days at 20°C, 65%RH inside a climate chamber.

After storage, the pressure was removed and the hole in the bottom of the sample cell was opened. The absorbent consists of spherical particles of

approx. 1 mm and as expected when opening the sample cell containing the dry absorbed no caking occurred and it immediately started flowing.

The absorbent containing 30% moisture did not flow after opening the bottom of the sample cell and approx. 6 kPa was needed to initiate flow. The higher pressure required for flow is due to the liquid bridges between the particles resulting in a more cohesive behavior.

Lastly, the absorbent immersed in water also did not show caking and immediately started flowing after opening the bottom of the sample cell. In this case, the moisture content was high enough that the absorbent started to behave as water and flowed like a liquid out of the sample cell.

For storing the absorbent, both dry and immersed in water are a good option. However, in order to obtain dry absorbent after the process it needs to be dried after the process requiring a lot of energy, immersing the absorbent in water may therefore seem to be the better option but the bulk density is much higher, requiring stronger support for the silo and creates more wastewater.

Our message of the week:
water can both help and prevent the discharging of your material

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Delft Solids Solutions
25 November 2023|Insights|

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Monthly Top Tips

10 Powder Processing Do’s and Don’ts – Crystal Growth, Nucleation

The fascinating world of crystal growth, nucleation, and powder processing is a dynamic field, where science meets innovation, it’s crucial to understand the best practices and avoid potential pitfalls to achieve optimal results. Let’s delve into the key 10 Powder Processing Do’s and Don’ts as a practical guide:

10 powder processing Do’s

Understand Supersaturation

Comprehend the concept of supersaturation as a fundamental condition for crystal nucleation.

Control Temperature

Manage temperature carefully, as it significantly influences molecular kinetic energy and nucleation propensity.

Utilize Seed Crystals

Introduce seed crystals strategically to expedite molecular alignment and facilitate nucleation.

Employ Advanced Techniques

Explore crystal nucleation through advanced techniques like X-ray crystallography and spectroscopy.

Collaborate and Share Information

Engage in global collaboration to enhance understanding through crystallography and nucleation studies.

Optimize Manufacturing Processes

Leverage crystallographic insights to influence nucleation and growth, fine-tuning final crystal structure.

Validate with X-ray Diffraction (XRD)

Ensure crystalline integrity and validate processes using XRD for meticulous scrutiny.

Enhance Control with Chemical Precision

Use refined chemical control, including the intentional introduction of impurities, for specific functionalities.

Explore Unique Material Properties

Investigate crystal growth under extreme conditions to reveal novel phases and behaviors.

Embrace Interdisciplinary Approaches

Foster collaboration between crystallography, nucleation studies, and powder technology for nuanced control of powdered materials

10 Powder Processing Don’ts

Ignore Supersaturation Levels

Neglecting the importance of supersaturation can lead to unpredictable nucleation outcomes.

Overlook Temperature Control

Inadequate temperature control may result in variations in nucleation rates and crystal structures.

Disregard Seed Crystal Impact

Failing to consider the role of seed crystals may hinder the nucleation process and crystal growth.

Rely Solely on Outdated Models

Avoid relying solely on outdated models; acknowledge limitations, especially in describing both Ostwald ripening and nucleation concurrently.

Neglect Microstructure Evolution

Ignore the dynamics of microstructure evolution during liquid-liquid decomposition, as it affects nucleation and growth.

Exclude In-situ Imaging

Overlook the benefits of in-situ imaging for real-time observation and analysis of nucleation events.

Underestimate Impurity Influence

Disregard the influence of impurities or dopants in the crystal lattice, which can impact nucleation kinetics.

Miss High-Resolution Techniques

Neglect high-resolution techniques like electron microscopy that offer precise characterization of crystal structures.

Isolate Crystallography from Applications

Avoid isolating crystallography from practical applications; ensure insights contribute to tailored powder properties.

Neglect Collaboration in Research

Fail to engage in collaborative research, missing opportunities to deepen comprehension and drive innovations.

10 Powder Processing Do’s and Don’ts Summery

By adhering to these 10 Powder Processing Do’s and Don’ts, you can navigate the complexities of crystal growth, nucleation, and powder processing with precision and confidence. Remember to approach your research with curiosity, diligence, and a commitment to excellence, and you’ll be well on your way to making impactful contributions in this exciting field.

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Particle Size Characterization 2024

November 26 - November 27

Delft Solids Solutions presents a comprehensive 2-day Particle Characterization course, intricately linked with a 1-day Porosity and Surface Area Characterization program. Designed for industries dealing with diverse materials, the course explores fundamental principles, definitions, and techniques for particle size and shape characterization. Key topics include sampling, sieving, sedimentation, microscopy, and quality control, with practical demonstrations reinforcing theoretical knowledge in the well-equipped laboratory. Scheduled for November 26-27, 2024, in Wateringen, The Netherlands, the course offers participants a profound understanding of particle characterization techniques, enabling them to interpret results and ensure measurement reliability. Upon completion, a certificate of participation is awarded. For inquiries or registration, contact Delft Solids Solutions at +31 174 271 460 or info@solids-solutions.com.

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