SUBJECT

Bulk Solids Characterization

Publications on the measurement and interpretation of bulk powder properties relevant to flow, storage, handling, processing, and product performance.

PUBLICATIONS

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Explore PTI articles, Insights, Know How, and technical publications related to this subject.

  • Technical illustration showing how compressibility, cohesion, wall friction and permeability affect powder filling and movement inside a screw feeder.
    4 July 2026

    Screw Feeder Dosing Accuracy and Powder Compressibility: Why the Same Screw Behaves Differently on Similar Products

    The same screw feeder at the same speed can deliver consistently on one powder and drift by several percent on another. The difference lies in compressibility, wall friction, and cohesion, and in how bulk density shifts as the hopper empties.

    Insights

  • Technical diagram showing Kst explosion index limitations — standardized 20-litre sphere test conditions compared with real industrial vessel geometry and turbulence
    29 June 2026

    Why Kst Is Not Enough: What the Explosion Index Tells You and What It Misses

    Kst quantifies explosion rate-of-pressure-rise under standardized lab conditions. It does not directly describe how an explosion behaves in your vessel, at your turbulence level, or with your ignition scenario. This insight explains what the number means, where the cubic law holds, and when a competent person must go further than the test certificate.

  • echnical comparison of powder flowability at 25°C and 150°C, showing smooth powder behavior at room temperature and clumped, uneven flow at elevated temperature.
    27 June 2026

    Powder Flowability at Elevated Temperature: Why Room-Temperature Results Don’t Predict Hot-Bed Behavior

    Temperature shifts surface energy, contact compliance, and residual moisture state in ways that can reverse a powder's ambient flow behavior. This Insight explains the dominant mechanisms across three temperature ranges and what elevated-temperature testing reveals for SLS powder beds, spray dryer outlets, and heated conveying systems.

    Insights

  • Technical diagram of vibration as a flow aid showing hopper discharge, compaction, segregation risk, and feeder stability.
    20 June 2026

    Vibration as a Flow Aid: When It Helps Powder Flow

    Vibration can improve powder discharge when it breaks a weak arch or [...]

    Insights

  • Calcium carbonate powder bridging inside a transparent feeder hopper on a polypropylene compounding line.
    13 June 2026

    Calcium Carbonate Powder in Polypropylene: Dust Suppression and Dosing Errors

    Dust suppression oil can reduce airborne calcium carbonate dust, but it may [...]

    Feature Article

  • Powder residence time diagram showing how an early sample can differ from the powder state at the failure point
    13 June 2026

    Powder Residence Time Can Make the Test Result Miss the Failure

    Powder residence time matters because the sample and the failure often describe [...]

    Insights

  • Technical infographic showing powder deaeration, permeability, density recovery, air retention, flushing, surging, and feeder instability after filling.
    6 June 2026

    Powder Deaeration: Flushing, Surging, and Air Retention

    Powder instability after conveying, filling, or transfer is often treated as [...]

    Know How

  • Powder operating window diagram showing a stable powder operating zone surrounded by six process boundaries: consolidation and wall friction, aeration and permeability, humidity and caking, wetting and agglomerates, segregation after transfer, and temperature and time history.
    30 May 2026

    Powder Operating Window: Why a Good Powder Fails in the Wrong Process

    A powder operating window defines the process conditions in which a [...]

    Insights

  • Sieve blinding in powder screening showing near-size wedging, fine-particle coating, agglomeration, and bed overload on a vibrating sieve.
    2 May 2026

    Sieve Blinding: Why Powder Screens Fail Before the Particle Size Spec Does and How to Solve it

    Sieve blinding does more than reduce screening capacity. It changes the [...]

    Insights

  • Acoustic emission for flow blockage prediction sensor mounted near the lower cone outlet of a powder hopper
    18 April 2026

    Acoustic Emission for Flow Blockage Prediction

    Acoustic emission for flow blockage prediction captures high-frequency stress waves generated by [...]

    Feature Article

  • Wall friction and hopper geometry shown in two stainless steel powder hoppers comparing mass flow and funnel flow
    21 March 2026

    Wall Friction and Hopper Geometry: Why Some Bins Mass Flow and Others Funnel Flow

    Mass flow requires hopper walls that are steep and smooth enough for [...]

    Feature Article

  • Technical illustration showing how bulk powder behavior changes between weak and strong internal contact networks in a powder bed.
    21 March 2026

    Why Bulk Powder Behavior Depends on Contact Networks, Not Just Particle Size

    Bulk powder behavior is not controlled by particle size alone. In many [...]

    Insights